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Leopard Catamarans Introduces Innovative Hull Construction Techniques

Leopard Catamarans, a prominent name in the catamaran industry, is making significant strides with its hull construction methods. The South African builder, Robertson and Caine (R&C), renowned for its commitment to quality and craftsmanship, has officially announced the introduction of a groundbreaking hull construction technique known as the “single shot infusion” method.

Overview of the Single Shot Infusion Technique

Traditionally, hull construction followed a meticulous three-step process. However, the newly introduced single shot infusion method revolutionizes this procedure. This innovative technique involves the infusion of resin into the entire hull at once, rather than in multiple steps. This single-process approach enables a seamless bonding of all core components, resulting in an even and clean distribution of resin throughout the structure. One of the main benefits of this method is that it produces a stronger, lighter, and more durable hull. Furthermore, the elimination of secondary bonding and the reduction of structural repairs along the hull’s join lines significantly bolster the integrity of the vessel.

Enhanced Structural Standards

Robertson and Caine’s hulls have a longstanding reputation for meeting the highest structural standards. The continuous improvements in hull infusion methodologies, particularly those employed by Leopard Catamarans, set the foundation for this advance in technology. The single shot infusion technique is a testament to R&C’s ongoing commitment to enhance the craftsmanship of their yachts.

Commitment to Quality and Reliability

This announcement coincides with R&C and Leopard Catamarans’ ongoing investment in refining the yacht-building process. Their focus on quality and reliability is unparalleled. In addition to the introduction of the single shot infusion technique, R&C is tackling potential hull delamination issues in newer models, including the L46, through the implementation of cutting-edge acoustic leak detection technology. This technology ensures the integrity of the vacuum system before the infusion process, thereby enhancing the success rates of the hulls produced.

Recent Improvements and Innovations

R&C has made several essential changes to its hull construction processes recently. One notable improvement is the implementation of a second phenolic hull sounding inspection for all vessels still under construction. This inspection, occurring 30 days after the initial post-demoulding check, helps identify any delayed anomalies, ensuring close monitoring of the hull’s condition. Furthermore, a thicker 600 CSM print blocker is being tested across all models. This enhancement aims to improve the aesthetic quality of the hulls while minimizing the visibility of any future rework.

Since the beginning of 2025, the company has also updated all mouldshop quality documentation significantly. This revision reinforces key checkpoints in the production process and introduces new focus areas designed to strengthen hull process control. Among these improvements is a redesigned infusion resin feed pipe layout, which mitigates the risk of dry spots and voids, delivering a more consistent and robust final product.

Focus on Sustainability

In light of the growing concerns surrounding climate change and sustainability, R&C’s Research & Development team is diligently working on a new resin recipe in collaboration with their suppliers. This project aims to slow down the resin infusion process and improve consistency during the hotter months in the Southern Hemisphere. The aim is to implement these advancements by the end of 2025, showcasing the builder’s dedication to maintaining superior quality while being environmentally conscious.

Additionally, R&C is embarking on a project to implement hull temperature control that focuses on individual hull temperatures rather than an overarching factory temperature control system. Resins and temperature are crucial factors for the success of the infusion process, and the builders believe that these modifications will optimally enhance the durability and quality of their yachts.

The Role of AI legalese decoder in Hull Innovations

In navigating the complexities of legal compliance and regulatory standards associated with new manufacturing processes, AI legalese decoder can play a crucial role. This AI-powered tool simplifies and clarifies legal jargon, allowing R&C to better understand and manage their obligations as they implement these innovative techniques. By ensuring that all necessary legal documentation is easily interpretable, Leopard Catamarans can concentrate more on quality and innovation while minimizing potential legal complications.

About Leopard Catamarans

Leopard Catamarans stands as a global leader in the design and production of both sailing and power catamarans. With an impressive track record of over 3,000 yachts delivered globally, Leopard has built a reputation for exceptional quality, performance, and innovation. The company benefits from the expertise of renowned naval architects Simonis Voogd, and their vessels are meticulously constructed by Robertson & Caine, offering a diverse range of models for both private ownership and charter operations.

For more information about Leopard Catamarans and their advanced hull construction techniques, visit www.leopardcatamarans.com.

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